ABSTRACT
This study aimed
at optimizing the adsorption of chromium and
lead with corn cob using Response Surface Methodology (RSM) and Artificial
Neural Network (ANN). The treated and untreated corn cobs were
characterized using Fourier Transform Infra-Red
(FTIR), Scanning Electronic Microscope (SEM) and X-Ray Diffraction (XRD). The experiment was designed with Box-Behnken experimental design of RSM
in Design Expert version 10, with four factors which generated 29 experimental runs in order to optimize the removal of lead (II) and
chromium (VI) ions from waste water. The effect of the process parameters; pH
(2 to 10), contact time (10 to 70 minutes), adsorbent dosage (0.1 to 1.0g) and
initial concentration (20 to 100 mg/L) on the removal efficiency of
the chromium and lead were evaluated using RSM. The 29 experimental data was divided into
subsets, training (70%), validation (15%) and test (15%) for the Artificial
Neural Network modelling in MATLAB 2019 environment and was quantified using
Mean Square Error (MSE) and correlation coefficient (R2). The
experimental result showed maximum lead removal efficiency
of 0.415 at concentration of 20 mg/L, pH of 6, dosage of 0.55 g at 10 minutes
and 0.935 at concentration of 100 mg/L, pH of 6, dosage of 1 g at 10 minutes
were obtained for the treated and untreated corn cob respectively. The maximum chromium removal efficiency of
0.695 at concentration of 60 mg/L, pH of 6, dosage of 0.55 g at 40 minutes and
0.875 at concentration of 100 mg/L, pH of 6, dosage of 1 g at 40 minutes were
obtained for the untreated and treated corn cob respectively. The
multiple regression for the removal of lead (Pb) using untreated and treated
corn cob resulted to 2FI and quadratic model with R-squared values of
0.0.734702 and 0.72372 respectively, while the removal of chromium using
untreated and treated corn cob gave quadratic models with R-squared values of
0.840365 and 0.812564 respectively. The
Cr (VI) and Pb (II) linearity and high values of correlation coefficients (R2)
of 0.9944 and 0.9901 for Langmuir model, 0.9604 and 0.9753 for Freundlich
isotherm and 0.8593 and 0.8034 for Temkin isotherm respectively. The Levenberg–Marquardt algorithm ANN
models for predicting the removal efficiency of lead and chromium using the
treated corn cob generated R2 value of 0. 999999 and 0.999999, compared to
the RSM model with R2 value of 0.734702 and 0.840365 while the
untreated corn cob has ANN R2 value of 0.999999 and 0.999999, compared to
the RSM model with R2 value of 0.72372 and 0.812564. The comparison
of the ANN and RSM models showed ANN to be a better predictor than RSM. 
TABLE OF CONTENTS
Cover
page 
Title
page                                                                                                                                i
Declaration
                                                                                                                             ii
Certification
                                                                                                                           iii
Dedication
                                                                                                                             iv
Acknowledgements
                                                                                                               v
Table
of contents                                                                                                                    vi
List
of tables                                                                                                                           viii
List
of figures                                                                                                                                     ix
Abstract                                                                                                                                  xi
 
CHAPTER
1
INTRODUCTION
1.1       Background of the study                                                                                            1
1.2       Statement of problem                                                                                                 5
1.3       Objectives of the study                                                                                               6
1.4       Justification of the study                                                                                            6
1.5       Scope of the study and its limitations                                                                                    7
CHAPTER
2
LITERATURE
REVIEW
2.1       Heavy metals                                                                                                              8
2.1.1    Chromium (VI)                                                                                                           8
2.1.2    Lead                                                                                                                            9
2.2       Adsorption                                                                                                                  10
2.2.1    Mechanism of Adsorption                                                                                          12
2.2.2    Types of Adsorption                                                                                                   13
2.2.2.1 Physical adsorption                                                                                                     14
2.2.2.2 Chemical adsorption                                                                                                   14
2.2.3    Factors affecting adsorption                                                                                       15
2.2.3.1 Nature of adsorbent                                                                                                    15
2.2.3.2 Nature of solute (adsorbate)                                                                                       16
2.2.3.3 Nature of solvent                                                                                                        17
2.2.3.4 Influence of temperature                                                                                            17
2.2.3.5 Influence of pH                                                                                                          18
2.2.3.6 Contact time or residence time                                                                                   18
2.3       Agricultural adsorbents                                                                                               19
2.3.1    Corn Cob                                                                                                                    21
2.4       Response Surface Methodology                                                                                 23
2.5       Artificial Neural Network                                                                                           27
2.5.1    Learning Process                                                                                                         28
2.5.2    Generalization                                                                                                             29
2.5.3    Selecting the number of
Hidden Layers                                                                     30
2.5.4    Pre-Process and
Post-Process of the Training Patterns                                               31
2.6       Gap in the literature                                                                                                    33
CHAPTER THREE
MATERIALS AND
METHOD
3.1       Materials/equipment                                                                                                    34
3.2       Preparation of adsorbent                                                                                             35
3.2.1    Carbonization                                                                                                              35
3.2.2    Impregnation                                                                                                               35
3.3
      Preparation of chromium stock
solution/working solution                                         36
3.4       Batch
adsorption experiment                                                                                      36
3.4.1    Effect of pH                                                                                                               38
3.4.2    Effect of initial concentration                                                                                     38
3.4.3    Effect of adsorbent dosage                                                                                        39
3.5       Design
of experiment                                                                                                  39
3.6       Adsorption isotherm model                                                                                        40
3.7       Adsorption kinetics                                                                                                     42
3.8       ANN
model                                                                                                                43
CHAPTER
4
RESULT
AND DISCUSSION
4.1       Characterization of the adsorbent                                                                               45
4.1.1    Fourier Transform Infra-Red                                                                                      45
4.1.2    X-ray Diffraction                                                                                                        48
4.1.3    Scanning Electron Microscopy (SEM)                                                                       49    
4.2       Response surface methodology model for removal efficiency                                   50
4.2.1    ANOVA for % Lead Removal Using Untreated Corn adsorbent                             52
4.2.1.1 Effect of process parameters on the removal of
lead using untreated corncob          53
4.2.2    ANOVA for% Lead Removal Using Treated Corn Cob                                           56
4.2.2.1 Effect of process parameters on the removal of
lead using treated corncob              57
4.2.3    ANOVA for % Chromium Removal Using Untreated Corn Cob                             60
4.2.3.1 Effect of process parameters on the %removal of
chromium using untreated corncob61
4.2.4    ANOVA for % Chromium Removal Using Treated Corn Cob                                 64
4.2.4.1 Effect of process parameters on the %removal of
chromium using treated corncob65
4.3       Artificial Neural Network (ANN) model                                                                   68
4.4       Comparison of Response Surface Methodology and Artificial
Neural Network       72
4.5       Batch adsorption result                                                                                               73
4.5.1    Effect
of contact time on removal efficiency                                                                         73
4.5.2    Effect
of temperature on removal efficiency                                                              74
4.5.3    Effect
of initial concentration on removal efficiency                                                 75
4.5.4    Effect
of pH on removal efficiency                                                                            76
4.5.5    Effect
of adsorbent dosage on removal efficiency                                                     77
4.6       Equilibrium adsorption isotherms                                                                               78
4.7       Adsorption Kinetics                                                                                                    81
CHAPTER
FIVE
CONCLUSION
AND RECOMMENDATION
5.1       Conclusion                                                                                                                  84
5.2       Recommendations                                                                                                      84
5.3       Contribution to knowledge                                                                                         85
REFERENCES
LIST OF TABLES
Table
                                                 Title                                                                       Page
3.1:      List of equipment                                                                                                        34
3.2:      Experimental ranges of
the factors for Box Behnken Design                                                39
3.3       Adsorption Isotherm
models                                                                                      41
4.1:      FTIR result for the
untreated and treated corn cob                                                    46
4.2:      Experimental design for removal efficiency                                                               51
4.3:      Analysis of Variance for the removal of
lead using untreated corn cob                    53
4.4:      Analysis of Variance for the removal of
lead using treated corn cob                                    57
4.5:      Analysis of variance for the removal of
chromium using untreated corn cob            61
4.6:      Analysis of Variance for the removal of
Chromium using treated corn cob              65
4.7:
     ANN comparison of 11 backpropagation
(BP) algorithms for removal efficiency 
using untreated
and treated corn cob                                                                                     69
4.8:      Comparison of the correlation coefficients
of RSM and ANN models                     72
LIST OF FIGURES
Figure                                                 Title                                                                Page
2.1:      Adsorption mechanism                                                                                               12
2.2:      Pathways of adsorption process                                                                                 13
2.3:
     Training platform of ANN                                                                                          28
2.4:       Result of ANN training platform                                                                              30
2.5:
     ANN platform showing hidden neurons                                                                    31
3.1:      Scheme of adsorption of pollutants by the
batch process                                          38
3.2:      Artificial Neural Network for the
adsorption process                                                            44
4.1:      FTIR result for untreated corn cob                                                                             47
4.2:      FTIR of treated corn cob                                                                                            47
4.3:      XRD for untreated corn cob                                                                                       48
4.4:      XRD for treated corn cob                                                                                           49
4.5:a)   SEM for untreated corn cob b) SEM for Treated
corn cob                                        50
4.6:      Effect of
concentration and pH on % removal of lead using untreated corncob       54
4.7:      Effect of
concentration and dosage on % removal of lead using untreated corncob 54
4.8:      Effect of
concentration and time on % removal of lead using untreated corncob     54
4.9:      Effect of dosage
and pH on % removal of lead using untreated corncob                 55
4.10:    Effect of pH and
time on % removal of lead using untreated corncob                      55
4.11:    Effect of dosage and
time on % removal of lead using untreated corncob               55
4.12:    Effect of
concentration and pH on % removal of lead using treated corncob           58
4.13:    Effect of
concentration and dosage on % removal of lead using treated corncob     58
4.14:    Effect of
concentration and time on % removal of lead using treated corncob         58
4.15:    Effect of dosage and
pH on % removal of lead using treated corncob                     59
4.16:    Effect of pH and
time on % removal of lead using treated corncob                          59
4.17:    Effect of dosage and
time on % removal of lead using treated corncob                   59
4.18:    Effect of
concentration and pH on %removal of chromium using untreated corncob62
4.19:    Effect of concentration and dosage on
%removal of chromium using untreated 
corncob                                                                                                                       62
4.20:    Effect of
concentration and time on %removal of chromium using untreated corncob62
4.21:    Effect of pH and
dosage on %removal of chromium using untreated corncob         63
4.22:    Effect of pH and
time on %removal of chromium using untreated corncob             63
4.23:    Effect of time and
dosage on %removal of chromium using untreated corncob       63
4.24:    Effect of
concentration and pH on %removal of chromium using treated corncob   66
4.25:    Effect of
concentration and dosage on %removal of chromium using treated corncob66
4.26:    Effect of
concentration and time on %removal of chromium using treated corncob 66
4.27:    Effect of pH and
dosage on %removal of chromium using treated corncob             67
4.28:    Effect of pH and
time on %removal of chromium using treated corncob                 67
4.29:    Effect of dosage and
time on %removal of chromium using treated corncob           67
4.30:    Training, validation and test mean squared error using Levenberg–Marquardt
            backpropagation
for lead removal using (a) untreated (b) treated corn cob               70
4.31:    Training, validation and test mean squared error using Levenberg–Marquardt
backpropagation for chromium removal
using (a) untreated (b) treated corn cob      70
4.32:    ANN regression plots for the removal of Lead using (a) untreated
corn cob 
(b) treated
corn cob                                                                                                     71
4.33:    ANN regression plots for the removal of Chromium using (a)
untreated corn cob 
(b) treated
corn cob                                                                                                     71
4.34:    Effect of contact time on removal efficiency                                                                         73
4.35:    Effect of temperature on removal efficiency                                                              74
4.36:    Effect of initial concentration on removal
efficiency                                                 75
4.37:    Effect of pH on removal efficiency                                                                            76
4.38:    Effect of adsorbent dosage                                                                                        77
4.39:    Langmuir adsorption isotherm of Pb (II)                                                                    79
4.40:    Langmuir adsorption isotherm of Cr (VI)                                                                  80
4.41:    Freundlich adsorption isotherm                                                                                  80
4.42:    Temkins adsorption isotherm                                                                                      81
4.43:    The plots of pseudo-first-order kinetic model for Cr(VI) and
Pb(II) 
adsorption
onto corncob                                                                                             82
4.44:    The plots of pseudo-second-order kinetic model for Cr(VI) and
Pb(II) 
adsorption
onto corncob                                                                                             83
UKANDU, C (2023). Application Of Response Surface Methodology And Artificial Neural Network In Modelling The Adsorption Of Chromium (VI) And Lead (II) Using Corn Cob As Biosorbent. Repository.mouau.edu.ng: Retrieved Oct 31, 2025, from https://repository.mouau.edu.ng/work/view/application-of-response-surface-methodology-and-artificial-neural-network-in-modelling-the-adsorption-of-chromium-vi-and-lead-ii-using-corn-cob-as-biosorbent-7-2
CHRISTIAN, UKANDU. "Application Of Response Surface Methodology And Artificial Neural Network In Modelling The Adsorption Of Chromium (VI) And Lead (II) Using Corn Cob As Biosorbent" Repository.mouau.edu.ng. Repository.mouau.edu.ng, 20 Jul. 2023, https://repository.mouau.edu.ng/work/view/application-of-response-surface-methodology-and-artificial-neural-network-in-modelling-the-adsorption-of-chromium-vi-and-lead-ii-using-corn-cob-as-biosorbent-7-2. Accessed 31 Oct. 2025.
CHRISTIAN, UKANDU. "Application Of Response Surface Methodology And Artificial Neural Network In Modelling The Adsorption Of Chromium (VI) And Lead (II) Using Corn Cob As Biosorbent". Repository.mouau.edu.ng, Repository.mouau.edu.ng, 20 Jul. 2023. Web. 31 Oct. 2025. < https://repository.mouau.edu.ng/work/view/application-of-response-surface-methodology-and-artificial-neural-network-in-modelling-the-adsorption-of-chromium-vi-and-lead-ii-using-corn-cob-as-biosorbent-7-2 >.
CHRISTIAN, UKANDU. "Application Of Response Surface Methodology And Artificial Neural Network In Modelling The Adsorption Of Chromium (VI) And Lead (II) Using Corn Cob As Biosorbent" Repository.mouau.edu.ng (2023). Accessed 31 Oct. 2025. https://repository.mouau.edu.ng/work/view/application-of-response-surface-methodology-and-artificial-neural-network-in-modelling-the-adsorption-of-chromium-vi-and-lead-ii-using-corn-cob-as-biosorbent-7-2